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Fluid Quip Technologies’ DCO Technology achieves record distillers corn oil yields at Ace Ethanol

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By Fluid Quip Process Technologies

August 23, 2023

Coproducts Operations 

Fluid Quip Technologies has announced that its patented Distillers Corn Oil (DCO) Technology is achieving record distillers corn oil yields for Ace Ethanol in Stanley, Wisconsin, with increases of over 20 percent above historical rates.

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The U.S. Department of Energy's national laboratories are helping companies advance sustainable aviation fuel (SAF) technologies by offering customizable pilot plants, laboratory equipment, and even supercomputers.

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U.S. fuel ethanol production was up nearly 5 percent the week ending Aug. 11, according to data released by the U.S. Energy Information Administration on Aug. 16. Ethanol stocks were up more than 2 percent, with exports up more than 14 percent.

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U.S. fuel ethanol production was down 4 percent the week ending Aug. 4, according to data released by the U.S. Energy Information Administration on Aug. 9. Stocks of fuel ethanol were up slightly, while ethanol exports were down 51 percent.

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Whitefox Technologies has announced that Glacial Lakes Energy LLC has agreed to install the Whitefox ICE membrane dehydration system at its ethanol plant located in Mina, South Dakota. Installation is expected to be complete by Q2 2024.

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Bryan McGregor, president and CEO of Alto Ingredients Inc., discussed the company’s financial and operational performance during a second quarter earnings call held Aug. 7. He said Alto is pleased by the market’s continued improvements during the period.

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Green Plains Inc. released second quarter financial results on Aug. 4, reporting the company was negatively impacted during the three-month period due to the temporary shutdown of its Wood River, Nebraska, facility and additional planned and unplanned downtime at other locations.

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The Andersons Inc. held a second quarter financial earnings call on Aug. 2, reporting that ethanol crush margins strengthened over the three-month period. The current margin outlook, despite volatility, remains strong, according to the company.

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European ethanol producer CropEnergies has announced plans to invest more than EUR 100 million in various projects at its ethanol plant in Wilton, U.K. The investments will increase plant profitability and reduce CO2 emissions.

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UNICA, the Brazilian sugarcane industry association, has announced sugarcane processing and ethanol production by mills in the south-central region of the country were both up during the first half of July.

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Operable biofuels production capacity in the U.S. fell slightly in May, with reductions for both ethanol and biodiesel, according to date released by the U.S. EIA on July 31. Feedstock consumption was up from both the previous month and May 2022.

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Valero Energy Corp. released second quarter financial results on July 27, reporting improved operating income for both its renewable diesel and ethanol business segments. The company also said its SAF project is progressing on schedule.

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U.S. fuel ethanol production was up 2 percent the week ending July 21, according to data released by the U.S. Energy Information Administration on July 26. Stocks of fuel ethanol were up slightly while exports were unchanged from the previous week.

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UNICA, the Brazilian sugarcane industry association, has announced sugarcane process was up during the second half of June. Ethanol production was down for the two-week period, while ethanol sales were up for the full month.

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U.S. fuel ethanol production expanded by nearly 4 percent the week ending July 14, according to data released by the U.S. Energy Information Administration on July 19. Stocks of fuel ethanol were up 2 percent while exports were up 69 percent.

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The U.S. DOE's BETO on will host a Bioenergy Cybersecurity Workshop on Sept. 11. The virtual event will focus on the identification of cybersecurity risks in biofuel and bioproduct manufacturing as well as ways to address those risks.

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Throughout the ethanol industry, multi-plant executive management is an approach that leads to unique opportunities for networking and growth for the plants involved. In recent years, multi-plant executive management has been on the rise. The boards of some ethanol plants are consolidating their resources by sharing a CEO between multiple plants—even those not owned by the same company—or hiring a CFO on a temporary basis. Ethanol Producer Magazine recently spoke with industry executives who manage two or more plants to shed light on why multi-plant executive management happens, as well as the benefits and challenges of this strategy.

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U.S. fuel ethanol production fell by nearly 3 percent the week ending July 7, according to data released by the U.S. EIA on July 12. Weekly ending stocks of fuel ethanol were up 2 percent while exports were down 36 percent.

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Total operable biofuels production capacity in the U.S. expanded in April, according to data released by the U.S. Energy Information Administration on June 30. Feedstock consumption was up when compared to the same month of last year.

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U.S. fuel ethanol production for the week ending June 23 was unchanged from the previous week, according to data released by the U.S. EIA on June 28. Ethanol stocks were up 1 percent while exports were up nearly 20 percent.

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U.S. ethanol production was up more than 3 percent the week ending June 16, reaching the highest level since December 2022, according to data released by the U.S. EIA on June 22. Ethanol stocks were also up 3 percent, with exports up 14 percent.

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The USDA recently released its Grain Crushings and Co-Products Production report for June, reporting that corn use for fuel ethanol production in April was down when compared to both the previous month and the same month of last year.

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UNICA, the Brazilian sugarcane industry association, has announced sugarcane processing by mills in the south-central region of Brazil was up in late May. Ethanol production and sales were also up during the two-week period.

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The ethanol industry has a role to play in the emerging SAF indsutry through both ethanol-to-jet technologies and the supply of distillers corn oil feedstock.

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The rise of renewable diesel production—and what’s coming with SAF—is elevating demand for distillers corn oil. New technologies could push DCO values even further.

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Grain Changers

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By Luke Geiver

June 19, 2023

IFF has established a next-gen ethanol modeling and services toolkit to go with its flexible portfolio of fermentation products.

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A new technology developed by Proteum Energy could use ethanol as a feedstock for producing hydrogen, a very real contender in the hard-to-electrify sector.

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ICM is leveraging whole stillage separation to improve DCO gains while bringing energy usage down through a more dry cake.

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Summit Ag Investments’ ethanol plant, Amber Wave, is in the process of becoming the largest wheat protein producer in North America, while continuing to make low-carbon fuel. The food-versus-fuel debate has aggravated the ethanol industry for years, in spite of the fact that ethanol plant coproducts feed animals across the country and around the world. Some producers even consider feed to be their main product—ethanol being second—and one U.S. plant is now finding new purpose as a food ingredient producer while also creating ethanol from wheat starch.

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In today’s volatile commodity market, ethanol producers are diversifying corn oil production to increase profits by upgrading their commodity DCO to a cleaner oil, TruDCO—a low-impurity, low-moisture, and low carbon corn oil.

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