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Absolute Energy Tackles Evaporator Fouling

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By Jerry Tegels and Kevin Mundell

May 14, 2013

Operations 

Proper treatment resolves multiple bottlenecks caused by mineral deposits.

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One of the most interesting things about my job is the chance to talk to ethanol producers. I've met some really interesting characters—from Midwesterners that remind me of my farming roots to people with an international flair.

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Gevo Inc. provided updated information on it Luverne, Minn., plant and patent dispute with Butamax Advanced Biofuels LLC as part of its recent first quarter 2013 financial announcement.

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Green Plains Renewable Energy Inc. experienced significant financial improvement from the first quarter of 2012 to the first quarter of this year, selling about 170 million gallons of ethanol during the first three months of 2013.

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Brazilian ethanol imports in 2013 are larger than earlier forecast at 600 million gallons, compared to 400 million gallons, according to University of Illinois economists Scott Irwin and Darrel Good.

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A recent survey of the ethanol industry revealed improved ethanol yields and energy efficiency from 2008 through 2012. Water use dropped during the over the time frame, while corn oil extraction increased by nearly five times.

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Novozymes has released its interim financial report for the first quarter of 2013. While bioenergy enzyme sales were down, the company reported that sales of its recently launched Avantec product are expected to increase this year.

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News of ethanol plant restarts and improved profitability is building some cautious optimism about the state of the ethanol industry in recent weeks, with most of the plants idled during last year's drought resuming production.

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Odebrecht is making preparations for second generation ethanol production and plans to construct a demonstration plant in Brazil. VTT acts as Odebrecht's research partner, tasked with developing the technology used in the company's processes.

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Poet Biorefining - Macon has resumed ethanol and Dakota Gold distillers grain production and has now added Voila corn oil to its product mix. The 45 MMgy ethanol plant suspended operations on Feb. 1.

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The Aemetis Advanced Fuels Keyes Inc. plant in Keyes, Calif., will start grinding corn this week, after it was idled in January for planned maintenance and to prepare for advanced biofuel production. The plant will soon start processing sorghum.

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Researchers from U.K.'s University of Bristol reported the development of new catalysts that are able to convert ethanol to butanol at the national meeting and exposition of the American Chemical Society.

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Biditup Auctions and Appraisals Worldwide Inc. and Maynards, the new owners of the former New Energy Corp. ethanol plant, are accepting sealed bids for the South Bend, Ind., facility through July 15.

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Eric Sumner's lifelong fascination with science spans from his youth to the cutting edge of ethanol plant bacterial control and the growing importance of coproducts for long-term industry viability.

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Revenue from corn oil has become an important part of the bottom line at the majority of U.S. ethanol plants.

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More than 2,000 people will gather in St. Louis for the 29th Annual International Fuel Ethanol Workshop & Expo.

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For ethanol producers with on-site rail spurs, rail safety training could help avoid accidents causing injury, amputations and death as well as serious financial impacts to the company.

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A safety training course for ethanol producers will be held April 10-11 in Brookings, S.D., sponsored by the Engineering Extension Office, College of Engineering, at South Dakota State University. It qualifies as a 10-hour OSHA training course.

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Ethanol producers interested in learning more about combined-heat-and-power (CHP) may want to check out an archived U.S. DOE training seminar. The information complements "Feeling the Heat," a story recently published in Ethanol Producer Magazine.

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REX American Resources Corp. has released financial results for its fiscal 2012 fourth quarter and the year ended Jan. 31, 2013. The company currently holds ownership interest in seven ethanol plants throughout the Midwest.

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An undisclosed number of ZeaChem Inc. employees have been laid off after the company was unable to secure a bridge loan that was intended to carry it into the next funding round. The company is working to secure additional capital investment.

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Recent developments could spark renewed interest in CHP technology.

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Aging infrastructure, in particular, needs complete, thorough examination.

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I've been writing about ethanol, and therefore corn oil, for more than three years now. That means I started writing about it when only a few plants had the technology installed.

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Carl Marks Advisory Group LLC has been retained to market the assets of the former NEDAK ethanol plant in Atkinson, Neb. The 44 MMgy idled facility was purchased Jan. 22 at foreclosure auction.

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A 10 MMgy ethanol plant in Torrington, Wyo., has agreed to pay a $49,000 in penalties and is now is back into compliance with the U.S. EPA. Wyoming Ethanol LLC allegedly failed to properly report chemicals used, a violation of right-to-know laws.

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The 2013 International Fuel Ethanol Workshop & Expo, the ethanol industry's largest and longest-running conference, released its highly anticipated agenda featuring more than 140 speakers and four content-packed tracks.

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ZeaChem Inc. reached a milestone March 12, announcing its 250,000 gallon per year demonstration facility in Boardman, Ore., has officially produced commercial-grade cellulosic ethanol and biobased chemicals.

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